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Zhejiang tea enterprise reformed automated packaging line Not long ago, it was learned from the government of Jidong Township of Shaoxing County that Zhejiang Changxiang Tea Co., Ltd. in the town passed the “machine substitutionâ€, which not only solved the labor shortage problem, but also improved production efficiency and cost. reduce.
Import dependency: The growth of China's automated packaging line is blocked
Zhejiang Changxiang Tea Co., Ltd. is a company specializing in the production of red and green tea. These days, the company is processing and producing eyebrow tea sold to West African countries such as Ghana, Mali and Guinea. In the production workshop, half of the space has been transformed into an automated packaging line, and half of the space is still the original manual packaging mode.
It is understood that in the original manual packaging mode, tea needed a whole bag and a whole bag to weigh, and then transported to the packaging line with a transport vehicle. The workers then packed the bags in 25 grams per sachet. It takes time to transport, and it takes a lot of manpower on the stuffed bag, like the current production of 16,000 small bags of tea every day, requiring 80 workers. In the newly-introduced packaging line, from the weighing of the tea to the sachet and carton packaging, all the integration is completed. The tea leaves the inlet line and completes the packaging. In less than 10 minutes, 16,000 sachets of tea are produced every day. 10 workers.
“Now workers are not yet familiar with assembly line operations. After an estimated period of time, each assembly line can be reduced to eight workers.†According to the person in charge of the company, migrant workers in the mountains are hard to find, local workers have higher requirements for treatment because of the profits of agricultural enterprises. It is relatively thin, labor costs are large, and the benefits are even lower. With the automated packaging line, this cost issue has been completely solved.
“As an agricultural town, we are also looking forward to the inspiration from Changxiang Tea Co., Ltd.'s 'machine-for-man' example, which will inspire enlightenment for other enterprises in the town.†The responsible person in Jidong Town said that agricultural enterprises must not only focus on product innovation, but also Need to upgrade in production technology and equipment, through the transformation and upgrading of "combination boxing" in order to create high efficiency.
The packaging machinery production line urgently needs to get rid of import dependence. The United States not only develops advanced packaging machinery and equipment, but also pays great attention to the development and development of packaging cushioning materials such as tapes, strapping materials and mechanical equipment. The packaging cushioning materials, polyethylene and polypropylene low foaming materials currently produced can be selected according to the needs of different packaging products. These materials are diverse in terms of shape, structure, and cutting, which can both protect the goods and save raw materials for packaging.
The introduction of these production lines enabled the level of packaging of some beverage and beer companies in China to develop simultaneously with the developed countries. At the same time, the production of packaging machinery in China has also made considerable progress. Some integrated filling and sealing equipment has reached a high level. The level of packaging production lines including plastic beverage bottles, aseptic packaging equipment and labeling machines has also been achieved. The promotion has already met the needs of medium-sized enterprises, some of which have been able to replace imported equipment, and the volume of exports has increased year by year.
The dependence on imported large-scale production and packaging lines is in urgent need of improvement. At the same time, over-dependence on imports has been a major obstacle to the domestic packaging machine's move towards an international market. Many large domestic well-known manufacturers already have independent research and development capabilities. Let us The equipment can be higher, and our country now also gives a high evaluation of scientific research results, and gives strong financial support, in the future so that Chinese brands can also ride the world.
In the future, packaging machinery will develop toward intelligence, and the improvement of the level of intelligence can further increase production efficiency and product quality. Energy saving, low consumption, environmental protection, and saving production resources will further enhance the market competitiveness of equipment. China's packaging machinery companies need to recognize the shortcomings, learn advanced foreign technology, and continuously strengthen the market competitiveness of domestic packaging machinery.
Domestic large-scale packaging production lines must also upgrade their equipment technology. Since the 1980s, China has imported large quantities of beverages and beer packaging machinery each year, and the import momentum has continued to increase. Most of these machines are high-speed automated production lines with high output and high reliability. Some of the machines are currently the most advanced models. The introduction of the packaging production line enabled the level of packaging of some beverage and beer companies in China to develop simultaneously with the developed countries. At the same time, China's packaging machinery production has also made considerable progress. Some of the integrated equipment for filling and sealing has reached a high level and can already meet the needs of medium-sized enterprises. Some of them have been able to replace imported equipment and the export volume has been increasing year by year. However, if the domestic equipment is to be strong, it still needs the support of supporting technologies, so that the situation of stand-alone can be completely improved. The development of the entire packaging and filling production line has become the development trend of the entire packaging industry.
Industry sources pointed out that the domestic packaging machinery industry is still maintaining a state of rapid development, but the irrational industrial structure has hindered the industry's development. After a long period of market expansion, the industry has entered a stable period of adjustment and integration, which also increases the difficulty of change. At the same time, the dependence on imported large-scale production and packaging lines needs to be changed as soon as possible because over-reliance on imported technology has been a stumbling block to the domestic packaging machine's move toward an international market. Compared with foreign countries, domestic packaging machinery still has a big gap. We also need to constantly upgrade equipment technology.
At present, some well-known colleges and universities in China have set up corresponding specialties and strengthened the cultivation of talents in this area. Many domestic large-scale well-known manufacturers have already possessed independent research and development capabilities, allowing them to produce higher-level equipment. The related scientific research achievements have been recognized by the country and financial support. This is undoubtedly the strong backing for the Chinese brands to ride the world in the future. Of course, in the future, if China's packaging machinery can gain a strong foothold in the world, it also needs the unremitting efforts of the country, industry, companies, and every practitioner. We have reason to believe that that day will not be too far away.
It is reported that since the 1980s, China has imported a large amount of beverages and beer packaging machinery every year. The momentum introduced so far has continued to increase. Most of these machines are high-speed automated production lines with high reliability and high output. Some of the machines are currently the most advanced models.