Compounding Granulating Making Machine for Color Master Batch

Model NO.: ATE Series
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Pelletizing Type: Strand/Underwater Pelletizing
Capacity Range: 40-500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Compounding Granulating Making Machine for Color Master Batch

Compounding Granulating Making Machine for Color Master Batch


Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:
1.     ATE Series Compounding and Granulating line for Color Master Batch
Process Color master batch compounding and granulating
Application 50-60%PP/PE/PVC/PET, 40%pigment, 8%additives
Color Master batch: pigment +additives+ PE/PP/PVC/PET  carrier
Output 40-500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.
2.     Main machines included in production line
NO. Name
1 SHR500A High Speed Mixer
2 Screw Loader
3 Main feeder
4 ATE series Twin Screw Extruder
5 Electric Control System(cabinet)
6 Strands Pelletizing System/ Under-water Pelletizing System
7 Vibrating screen
8 Product hopper

Introduction of parts of ATE Twin Screw Extruder
Compounding Granulating Making Machine for Color Master Batch


ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Flow Chart:
Compounding Granulating Making Machine for Color Master Batch
Main technical specification
Machine Size Screw Diameter(mm) L/D Screw Speed
Max.(rpm)		 Motor power
(Kw)		 Torque per shaft
(Nm)		 Specific torque
T/A3		 Throughput rate
(kg/h)
ATE35 35.6 36-44 600 15 115 4.2 40-80
ATE52 51.4 36-44 600 55 415 5.2 120-150
ATE65 62.4 36-44 600 90 675 4.8 250-350
ATE75 71 36-44 600 132 990 4.6 350-500
 
Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.     It can produce high-quality, high-quantity filler master batch
2.     It works with high efficiency
3.     It's computerized with high automation

June 14, 2018